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B535.0 Aluminum vs. 2025 Aluminum

Both B535.0 aluminum and 2025 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
110
Elastic (Young's, Tensile) Modulus, GPa 66
72
Elongation at Break, % 10
15
Fatigue Strength, MPa 62
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
27
Shear Strength, MPa 210
240
Tensile Strength: Ultimate (UTS), MPa 260
400
Tensile Strength: Yield (Proof), MPa 130
260

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 550
520
Specific Heat Capacity, J/kg-K 910
870
Thermal Conductivity, W/m-K 96
150
Thermal Expansion, µm/m-K 25
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
40
Electrical Conductivity: Equal Weight (Specific), % IACS 82
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.6
3.0
Embodied Carbon, kg CO2/kg material 9.4
7.9
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1180
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
55
Resilience: Unit (Modulus of Resilience), kJ/m3 130
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
46
Strength to Weight: Axial, points 28
37
Strength to Weight: Bending, points 35
40
Thermal Diffusivity, mm2/s 40
58
Thermal Shock Resistance, points 11
18

Alloy Composition

Aluminum (Al), % 91.7 to 93.4
90.9 to 95.2
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.1
3.9 to 5.0
Iron (Fe), % 0 to 0.15
0 to 1.0
Magnesium (Mg), % 6.5 to 7.5
0 to 0.050
Manganese (Mn), % 0 to 0.050
0.4 to 1.2
Silicon (Si), % 0 to 0.15
0.5 to 1.2
Titanium (Ti), % 0.1 to 0.25
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15