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B535.0 Aluminum vs. 4004 Aluminum

Both B535.0 aluminum and 4004 aluminum are aluminum alloys. Both are furnished in the as-fabricated (no temper or treatment) condition. They have 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 66
71
Elongation at Break, % 10
2.4
Fatigue Strength, MPa 62
42
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
27
Shear Strength, MPa 210
63
Tensile Strength: Ultimate (UTS), MPa 260
110
Tensile Strength: Yield (Proof), MPa 130
60

Thermal Properties

Latent Heat of Fusion, J/g 390
540
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 630
600
Melting Onset (Solidus), °C 550
560
Specific Heat Capacity, J/kg-K 910
910
Thermal Conductivity, W/m-K 96
130
Thermal Expansion, µm/m-K 25
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
33
Electrical Conductivity: Equal Weight (Specific), % IACS 82
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.6
Embodied Carbon, kg CO2/kg material 9.4
8.0
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1180
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 130
25
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
54
Strength to Weight: Axial, points 28
12
Strength to Weight: Bending, points 35
20
Thermal Diffusivity, mm2/s 40
58
Thermal Shock Resistance, points 11
5.1

Alloy Composition

Aluminum (Al), % 91.7 to 93.4
86 to 90
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.15
0 to 0.8
Magnesium (Mg), % 6.5 to 7.5
1.0 to 2.0
Manganese (Mn), % 0 to 0.050
0 to 0.1
Silicon (Si), % 0 to 0.15
9.0 to 10.5
Titanium (Ti), % 0.1 to 0.25
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15