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B535.0 Aluminum vs. 4115 Aluminum

Both B535.0 aluminum and 4115 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 66
70
Elongation at Break, % 10
1.1 to 11
Fatigue Strength, MPa 62
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Shear Strength, MPa 210
71 to 130
Tensile Strength: Ultimate (UTS), MPa 260
120 to 220
Tensile Strength: Yield (Proof), MPa 130
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 390
420
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 550
590
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 96
160
Thermal Expansion, µm/m-K 25
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
41
Electrical Conductivity: Equal Weight (Specific), % IACS 82
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 9.4
8.1
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 130
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 28
12 to 23
Strength to Weight: Bending, points 35
20 to 30
Thermal Diffusivity, mm2/s 40
66
Thermal Shock Resistance, points 11
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 91.7 to 93.4
94.6 to 97.4
Copper (Cu), % 0 to 0.1
0.1 to 0.5
Iron (Fe), % 0 to 0.15
0 to 0.7
Magnesium (Mg), % 6.5 to 7.5
0.1 to 0.5
Manganese (Mn), % 0 to 0.050
0.6 to 1.2
Silicon (Si), % 0 to 0.15
1.8 to 2.2
Titanium (Ti), % 0.1 to 0.25
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15