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B535.0 Aluminum vs. ASTM A203 Steel

B535.0 aluminum belongs to the aluminum alloys classification, while ASTM A203 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is ASTM A203 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
160 to 180
Elastic (Young's, Tensile) Modulus, GPa 66
190
Elongation at Break, % 10
22 to 26
Fatigue Strength, MPa 62
210 to 280
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Shear Strength, MPa 210
330 to 370
Tensile Strength: Ultimate (UTS), MPa 260
520 to 590
Tensile Strength: Yield (Proof), MPa 130
290 to 390

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
410
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 96
52
Thermal Expansion, µm/m-K 25
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
7.4 to 7.6
Electrical Conductivity: Equal Weight (Specific), % IACS 82
8.5 to 8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.2 to 4.0
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 9.4
1.6 to 1.7
Embodied Energy, MJ/kg 160
21 to 23
Embodied Water, L/kg 1180
50 to 52

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
110 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 130
230 to 410
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
18 to 21
Strength to Weight: Bending, points 35
18 to 20
Thermal Diffusivity, mm2/s 40
14
Thermal Shock Resistance, points 11
15 to 17