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B535.0 Aluminum vs. Grey Cast Iron

B535.0 aluminum belongs to the aluminum alloys classification, while grey cast iron belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
160 to 300
Elastic (Young's, Tensile) Modulus, GPa 66
180
Elongation at Break, % 10
9.6
Fatigue Strength, MPa 62
69 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
69
Shear Strength, MPa 210
180 to 610
Tensile Strength: Ultimate (UTS), MPa 260
160 to 450
Tensile Strength: Yield (Proof), MPa 130
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Melting Completion (Liquidus), °C 630
1380
Melting Onset (Solidus), °C 550
1180
Specific Heat Capacity, J/kg-K 910
490
Thermal Conductivity, W/m-K 96
46
Thermal Expansion, µm/m-K 25
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 82
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 9.4
1.5
Embodied Energy, MJ/kg 160
21
Embodied Water, L/kg 1180
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 130
27 to 240
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
5.8 to 17
Strength to Weight: Bending, points 35
8.7 to 17
Thermal Diffusivity, mm2/s 40
13
Thermal Shock Resistance, points 11
6.0 to 17

Alloy Composition

Aluminum (Al), % 91.7 to 93.4
0
Carbon (C), % 0
3.1 to 3.4
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.15
92.1 to 93.9
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0 to 0.050
0.5 to 0.7
Phosphorus (P), % 0
0 to 0.9
Silicon (Si), % 0 to 0.15
2.5 to 2.8
Sulfur (S), % 0
0 to 0.15
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0