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B535.0 Aluminum vs. SAE-AISI 1345 Steel

B535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1345 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is SAE-AISI 1345 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
170 to 210
Elastic (Young's, Tensile) Modulus, GPa 66
190
Elongation at Break, % 10
11 to 23
Fatigue Strength, MPa 62
230 to 390
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Shear Strength, MPa 210
370 to 440
Tensile Strength: Ultimate (UTS), MPa 260
590 to 730
Tensile Strength: Yield (Proof), MPa 130
330 to 620

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1450
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 96
51
Thermal Expansion, µm/m-K 25
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 82
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.4
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1180
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
78 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 130
290 to 1040
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
21 to 26
Strength to Weight: Bending, points 35
20 to 23
Thermal Diffusivity, mm2/s 40
14
Thermal Shock Resistance, points 11
19 to 23

Alloy Composition

Aluminum (Al), % 91.7 to 93.4
0
Carbon (C), % 0
0.43 to 0.48
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.15
97.2 to 97.8
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0 to 0.050
1.6 to 1.9
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.15
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0