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B535.0 Aluminum vs. SAE-AISI 1548 Steel

B535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1548 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is SAE-AISI 1548 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
220 to 250
Elastic (Young's, Tensile) Modulus, GPa 66
190
Elongation at Break, % 10
11 to 16
Fatigue Strength, MPa 62
270 to 430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Shear Strength, MPa 210
440 to 500
Tensile Strength: Ultimate (UTS), MPa 260
730 to 830
Tensile Strength: Yield (Proof), MPa 130
420 to 690

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 96
51
Thermal Expansion, µm/m-K 25
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 82
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.4
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1180
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
79 to 99
Resilience: Unit (Modulus of Resilience), kJ/m3 130
470 to 1280
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
26 to 30
Strength to Weight: Bending, points 35
23 to 25
Thermal Diffusivity, mm2/s 40
14
Thermal Shock Resistance, points 11
23 to 27

Alloy Composition

Aluminum (Al), % 91.7 to 93.4
0
Carbon (C), % 0
0.44 to 0.52
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.15
98 to 98.5
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0 to 0.050
1.1 to 1.4
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0