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B535.0 Aluminum vs. SAE-AISI D7 Steel

B535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI D7 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is SAE-AISI D7 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 66
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
73
Tensile Strength: Ultimate (UTS), MPa 260
800 to 2120

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 550
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 96
27
Thermal Expansion, µm/m-K 25
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.6
7.6
Embodied Carbon, kg CO2/kg material 9.4
11
Embodied Energy, MJ/kg 160
180
Embodied Water, L/kg 1180
130

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
29 to 78
Strength to Weight: Bending, points 35
25 to 48
Thermal Diffusivity, mm2/s 40
7.4
Thermal Shock Resistance, points 11
27 to 72

Alloy Composition

Aluminum (Al), % 91.7 to 93.4
0
Carbon (C), % 0
2.2 to 2.5
Chromium (Cr), % 0
11.5 to 13.5
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.15
76.6 to 81.9
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0 to 0.050
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.15
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.1 to 0.25
0
Vanadium (V), % 0
3.8 to 4.4
Residuals, % 0 to 0.15
0