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B535.0 Aluminum vs. S40930 Stainless Steel

B535.0 aluminum belongs to the aluminum alloys classification, while S40930 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is S40930 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
160
Elastic (Young's, Tensile) Modulus, GPa 66
190
Elongation at Break, % 10
23
Fatigue Strength, MPa 62
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
75
Shear Strength, MPa 210
270
Tensile Strength: Ultimate (UTS), MPa 260
430
Tensile Strength: Yield (Proof), MPa 130
190

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
710
Melting Completion (Liquidus), °C 630
1450
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 96
25
Thermal Expansion, µm/m-K 25
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 82
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.5
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.4
2.3
Embodied Energy, MJ/kg 160
32
Embodied Water, L/kg 1180
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
80
Resilience: Unit (Modulus of Resilience), kJ/m3 130
94
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
16
Strength to Weight: Bending, points 35
16
Thermal Diffusivity, mm2/s 40
6.7
Thermal Shock Resistance, points 11
16

Alloy Composition

Aluminum (Al), % 91.7 to 93.4
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.15
84.7 to 89.4
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0 to 0.050
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0.080 to 0.75
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0.1 to 0.25
0.050 to 0.2
Residuals, % 0 to 0.15
0