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B535.0 Aluminum vs. S44800 Stainless Steel

B535.0 aluminum belongs to the aluminum alloys classification, while S44800 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is S44800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
190
Elastic (Young's, Tensile) Modulus, GPa 66
210
Elongation at Break, % 10
23
Fatigue Strength, MPa 62
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
82
Shear Strength, MPa 210
370
Tensile Strength: Ultimate (UTS), MPa 260
590
Tensile Strength: Yield (Proof), MPa 130
450

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 96
17
Thermal Expansion, µm/m-K 25
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 82
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.4
3.8
Embodied Energy, MJ/kg 160
52
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
120
Resilience: Unit (Modulus of Resilience), kJ/m3 130
480
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
21
Strength to Weight: Bending, points 35
20
Thermal Diffusivity, mm2/s 40
4.6
Thermal Shock Resistance, points 11
19

Alloy Composition

Aluminum (Al), % 91.7 to 93.4
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 0 to 0.1
0 to 0.15
Iron (Fe), % 0 to 0.15
62.6 to 66.5
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0 to 0.050
0 to 0.3
Molybdenum (Mo), % 0
3.5 to 4.2
Nickel (Ni), % 0
2.0 to 2.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.15
0 to 0.2
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0