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B535.0 Aluminum vs. Zamak 2

B535.0 aluminum belongs to the aluminum alloys classification, while Zamak 2 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is Zamak 2.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
100
Elastic (Young's, Tensile) Modulus, GPa 66
87
Elongation at Break, % 10
6.0
Fatigue Strength, MPa 62
59
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 25
33
Shear Strength, MPa 210
320
Tensile Strength: Ultimate (UTS), MPa 260
360
Tensile Strength: Yield (Proof), MPa 130
270

Thermal Properties

Latent Heat of Fusion, J/g 390
130
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 630
390
Melting Onset (Solidus), °C 550
380
Specific Heat Capacity, J/kg-K 910
410
Thermal Conductivity, W/m-K 96
110
Thermal Expansion, µm/m-K 25
28

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
25
Electrical Conductivity: Equal Weight (Specific), % IACS 82
35

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
6.5
Embodied Carbon, kg CO2/kg material 9.4
3.0
Embodied Energy, MJ/kg 160
57
Embodied Water, L/kg 1180
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
20
Resilience: Unit (Modulus of Resilience), kJ/m3 130
420
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 28
15
Strength to Weight: Bending, points 35
17
Thermal Diffusivity, mm2/s 40
41
Thermal Shock Resistance, points 11
11

Alloy Composition

Aluminum (Al), % 91.7 to 93.4
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.1
2.5 to 3.3
Iron (Fe), % 0 to 0.15
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 6.5 to 7.5
0.020 to 0.060
Manganese (Mn), % 0 to 0.050
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.15
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0.1 to 0.25
0
Zinc (Zn), % 0
92.2 to 94
Residuals, % 0 to 0.15
0