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C355.0 Aluminum vs. AISI 309H Stainless Steel

C355.0 aluminum belongs to the aluminum alloys classification, while AISI 309H stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C355.0 aluminum and the bottom bar is AISI 309H stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86 to 90
190
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 2.7 to 3.8
40
Fatigue Strength, MPa 76 to 84
200
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 290 to 310
580
Tensile Strength: Yield (Proof), MPa 200 to 230
230

Thermal Properties

Latent Heat of Fusion, J/g 470
290
Maximum Temperature: Mechanical, °C 170
1080
Melting Completion (Liquidus), °C 620
1420
Melting Onset (Solidus), °C 570
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 150
15
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.6
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1120
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.5 to 9.8
190
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 380
130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 30 to 32
21
Strength to Weight: Bending, points 36 to 37
20
Thermal Diffusivity, mm2/s 60
4.0
Thermal Shock Resistance, points 13 to 14
13

Alloy Composition

Aluminum (Al), % 91.7 to 94.1
0
Carbon (C), % 0
0.040 to 0.1
Chromium (Cr), % 0
22 to 24
Copper (Cu), % 1.0 to 1.5
0
Iron (Fe), % 0 to 0.2
58.1 to 66
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
12 to 15
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 4.5 to 5.5
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0