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C355.0 Aluminum vs. SAE-AISI 1144 Steel

C355.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1144 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C355.0 aluminum and the bottom bar is SAE-AISI 1144 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86 to 90
220 to 230
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 2.7 to 3.8
11 to 17
Fatigue Strength, MPa 76 to 84
280 to 430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 290 to 310
750 to 840
Tensile Strength: Yield (Proof), MPa 200 to 230
420 to 690

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 150
51
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1120
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.5 to 9.8
91 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 380
480 to 1290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 30 to 32
27 to 30
Strength to Weight: Bending, points 36 to 37
23 to 25
Thermal Diffusivity, mm2/s 60
14
Thermal Shock Resistance, points 13 to 14
22 to 24

Alloy Composition

Aluminum (Al), % 91.7 to 94.1
0
Carbon (C), % 0
0.4 to 0.48
Copper (Cu), % 1.0 to 1.5
0
Iron (Fe), % 0 to 0.2
97.5 to 98
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
1.4 to 1.7
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 5.5
0
Sulfur (S), % 0
0.24 to 0.33
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0