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C355.0 Aluminum vs. S42300 Stainless Steel

C355.0 aluminum belongs to the aluminum alloys classification, while S42300 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C355.0 aluminum and the bottom bar is S42300 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86 to 90
330
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 2.7 to 3.8
9.1
Fatigue Strength, MPa 76 to 84
440
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 290 to 310
1100
Tensile Strength: Yield (Proof), MPa 200 to 230
850

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Maximum Temperature: Mechanical, °C 170
750
Melting Completion (Liquidus), °C 620
1470
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 150
25
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
4.5
Electrical Conductivity: Equal Weight (Specific), % IACS 130
5.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.2
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1120
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.5 to 9.8
93
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 380
1840
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 30 to 32
39
Strength to Weight: Bending, points 36 to 37
30
Thermal Diffusivity, mm2/s 60
6.8
Thermal Shock Resistance, points 13 to 14
40

Alloy Composition

Aluminum (Al), % 91.7 to 94.1
0
Carbon (C), % 0
0.27 to 0.32
Chromium (Cr), % 0
11 to 12
Copper (Cu), % 1.0 to 1.5
0
Iron (Fe), % 0 to 0.2
82 to 85.1
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
1.0 to 1.4
Molybdenum (Mo), % 0
2.5 to 3.0
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 4.5 to 5.5
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0.2 to 0.3
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0