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C355.0 Aluminum vs. S44735 Stainless Steel

C355.0 aluminum belongs to the aluminum alloys classification, while S44735 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C355.0 aluminum and the bottom bar is S44735 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86 to 90
220
Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 2.7 to 3.8
21
Fatigue Strength, MPa 76 to 84
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
82
Tensile Strength: Ultimate (UTS), MPa 290 to 310
630
Tensile Strength: Yield (Proof), MPa 200 to 230
460

Thermal Properties

Latent Heat of Fusion, J/g 470
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
21
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.0
4.4
Embodied Energy, MJ/kg 150
61
Embodied Water, L/kg 1120
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.5 to 9.8
120
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 380
520
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
26
Strength to Weight: Axial, points 30 to 32
23
Strength to Weight: Bending, points 36 to 37
21
Thermal Shock Resistance, points 13 to 14
20

Alloy Composition

Aluminum (Al), % 91.7 to 94.1
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 1.0 to 1.5
0
Iron (Fe), % 0 to 0.2
60.7 to 68.4
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
3.6 to 4.2
Nickel (Ni), % 0
0 to 1.0
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.045
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 5.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0.2 to 1.0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0