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C443.0 Aluminum vs. SAE-AISI 1042 Steel

C443.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1042 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C443.0 aluminum and the bottom bar is SAE-AISI 1042 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
180 to 200
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 9.0
14 to 18
Fatigue Strength, MPa 120
230 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 130
380 to 420
Tensile Strength: Ultimate (UTS), MPa 230
620 to 700
Tensile Strength: Yield (Proof), MPa 100
340 to 580

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
52
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1120
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17
87 to 94
Resilience: Unit (Modulus of Resilience), kJ/m3 70
320 to 900
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 24
22 to 25
Strength to Weight: Bending, points 31
21 to 22
Thermal Diffusivity, mm2/s 58
14
Thermal Shock Resistance, points 10
20 to 22

Alloy Composition

Aluminum (Al), % 89.6 to 95.5
0
Carbon (C), % 0
0.4 to 0.47
Copper (Cu), % 0 to 0.6
0
Iron (Fe), % 0 to 2.0
98.5 to 99
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.35
0.6 to 0.9
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.25
0