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Ductile Cast Iron vs. AISI 416 Stainless Steel

Both ductile cast iron and AISI 416 stainless steel are iron alloys. They have 86% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is ductile cast iron and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 310
230 to 320
Elastic (Young's, Tensile) Modulus, GPa 170 to 180
190
Elongation at Break, % 2.1 to 20
13 to 31
Poisson's Ratio 0.28 to 0.31
0.28
Shear Modulus, GPa 64 to 70
76
Shear Strength, MPa 420 to 800
340 to 480
Tensile Strength: Ultimate (UTS), MPa 460 to 920
510 to 800
Tensile Strength: Yield (Proof), MPa 310 to 670
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Maximum Temperature: Mechanical, °C 290
680
Melting Completion (Liquidus), °C 1160
1530
Melting Onset (Solidus), °C 1120
1480
Specific Heat Capacity, J/kg-K 490
480
Thermal Conductivity, W/m-K 31 to 36
30
Thermal Expansion, µm/m-K 11
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
7.0
Density, g/cm3 7.1 to 7.5
7.7
Embodied Carbon, kg CO2/kg material 1.5
1.9
Embodied Energy, MJ/kg 21
27
Embodied Water, L/kg 43
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
220 to 940
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
25
Strength to Weight: Axial, points 17 to 35
18 to 29
Strength to Weight: Bending, points 18 to 29
18 to 25
Thermal Diffusivity, mm2/s 8.9 to 10
8.1
Thermal Shock Resistance, points 17 to 35
19 to 30

Alloy Composition

Carbon (C), % 3.0 to 3.5
0 to 0.15
Chromium (Cr), % 0
12 to 14
Iron (Fe), % 93.7 to 95.5
83.2 to 87.9
Manganese (Mn), % 0
0 to 1.3
Phosphorus (P), % 0 to 0.080
0 to 0.060
Silicon (Si), % 1.5 to 2.8
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35

Comparable Variants