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EN 1.4028 Stainless Steel vs. 2025 Aluminum

EN 1.4028 stainless steel belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4028 stainless steel and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 11 to 17
15
Fatigue Strength, MPa 230 to 400
130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Shear Strength, MPa 410 to 550
240
Tensile Strength: Ultimate (UTS), MPa 660 to 930
400
Tensile Strength: Yield (Proof), MPa 390 to 730
260

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 760
190
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
520
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 30
150
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.8
40
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
120

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
10
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 1.9
7.9
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 100
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94 to 96
55
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 1360
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 24 to 33
37
Strength to Weight: Bending, points 22 to 27
40
Thermal Diffusivity, mm2/s 8.1
58
Thermal Shock Resistance, points 23 to 32
18

Alloy Composition

Aluminum (Al), % 0
90.9 to 95.2
Carbon (C), % 0.26 to 0.35
0
Chromium (Cr), % 12 to 14
0 to 0.1
Copper (Cu), % 0
3.9 to 5.0
Iron (Fe), % 83.1 to 87.7
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.5
0.4 to 1.2
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.5 to 1.2
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15