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EN 1.4594 Stainless Steel vs. 5086 Aluminum

EN 1.4594 stainless steel belongs to the iron alloys classification, while 5086 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4594 stainless steel and the bottom bar is 5086 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 11 to 17
1.7 to 20
Fatigue Strength, MPa 490 to 620
88 to 180
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 620 to 700
160 to 230
Tensile Strength: Ultimate (UTS), MPa 1020 to 1170
270 to 390
Tensile Strength: Yield (Proof), MPa 810 to 1140
110 to 320

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Corrosion, °C 450
65
Maximum Temperature: Mechanical, °C 820
190
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
31
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
100

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.2
8.8
Embodied Energy, MJ/kg 45
150
Embodied Water, L/kg 130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 190
5.8 to 42
Resilience: Unit (Modulus of Resilience), kJ/m3 1660 to 3320
86 to 770
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 36 to 41
28 to 40
Strength to Weight: Bending, points 29 to 31
34 to 44
Thermal Diffusivity, mm2/s 4.4
52
Thermal Shock Resistance, points 34 to 39
12 to 17

Alloy Composition

Aluminum (Al), % 0
93 to 96.3
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 13 to 15
0.050 to 0.25
Copper (Cu), % 1.2 to 2.0
0 to 0.1
Iron (Fe), % 72.6 to 79.5
0 to 0.5
Magnesium (Mg), % 0
3.5 to 4.5
Manganese (Mn), % 0 to 1.0
0.2 to 0.7
Molybdenum (Mo), % 1.2 to 2.0
0
Nickel (Ni), % 5.0 to 6.0
0
Niobium (Nb), % 0.15 to 0.6
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
0 to 0.4
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15