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EN 1.4594 Stainless Steel vs. 6101B Aluminum

EN 1.4594 stainless steel belongs to the iron alloys classification, while 6101B aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4594 stainless steel and the bottom bar is 6101B aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 11 to 17
9.1 to 13
Fatigue Strength, MPa 490 to 620
62 to 70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 620 to 700
120 to 150
Tensile Strength: Ultimate (UTS), MPa 1020 to 1170
190 to 250
Tensile Strength: Yield (Proof), MPa 810 to 1140
140 to 180

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 820
160
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
630
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 16
210
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
57
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
190

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.2
8.3
Embodied Energy, MJ/kg 45
150
Embodied Water, L/kg 130
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 190
20 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 1660 to 3320
140 to 240
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 36 to 41
20 to 25
Strength to Weight: Bending, points 29 to 31
27 to 32
Thermal Diffusivity, mm2/s 4.4
87
Thermal Shock Resistance, points 34 to 39
8.5 to 11

Alloy Composition

Aluminum (Al), % 0
98.2 to 99.3
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 13 to 15
0
Copper (Cu), % 1.2 to 2.0
0 to 0.050
Iron (Fe), % 72.6 to 79.5
0.1 to 0.3
Magnesium (Mg), % 0
0.35 to 0.6
Manganese (Mn), % 0 to 1.0
0 to 0.050
Molybdenum (Mo), % 1.2 to 2.0
0
Nickel (Ni), % 5.0 to 6.0
0
Niobium (Nb), % 0.15 to 0.6
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
0.3 to 0.6
Sulfur (S), % 0 to 0.015
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.1