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EN 1.4594 Stainless Steel vs. 7075 Aluminum

EN 1.4594 stainless steel belongs to the iron alloys classification, while 7075 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4594 stainless steel and the bottom bar is 7075 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 11 to 17
1.8 to 12
Fatigue Strength, MPa 490 to 620
110 to 190
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 76
26
Shear Strength, MPa 620 to 700
150 to 340
Tensile Strength: Ultimate (UTS), MPa 1020 to 1170
240 to 590
Tensile Strength: Yield (Proof), MPa 810 to 1140
120 to 510

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 820
200
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
480
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
33
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
98

Otherwise Unclassified Properties

Base Metal Price, % relative 15
10
Density, g/cm3 7.9
3.0
Embodied Carbon, kg CO2/kg material 3.2
8.3
Embodied Energy, MJ/kg 45
150
Embodied Water, L/kg 130
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 190
7.8 to 44
Resilience: Unit (Modulus of Resilience), kJ/m3 1660 to 3320
110 to 1870
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 36 to 41
22 to 54
Strength to Weight: Bending, points 29 to 31
28 to 52
Thermal Diffusivity, mm2/s 4.4
50
Thermal Shock Resistance, points 34 to 39
10 to 25

Alloy Composition

Aluminum (Al), % 0
86.9 to 91.4
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 13 to 15
0.18 to 0.28
Copper (Cu), % 1.2 to 2.0
1.2 to 2.0
Iron (Fe), % 72.6 to 79.5
0 to 0.5
Magnesium (Mg), % 0
2.1 to 2.9
Manganese (Mn), % 0 to 1.0
0 to 0.3
Molybdenum (Mo), % 1.2 to 2.0
0
Nickel (Ni), % 5.0 to 6.0
0
Niobium (Nb), % 0.15 to 0.6
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
0 to 0.4
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
5.1 to 6.1
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15