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EN 1.4596 Stainless Steel vs. 6065 Aluminum

EN 1.4596 stainless steel belongs to the iron alloys classification, while 6065 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4596 stainless steel and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 1030 to 1600
310 to 400

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 790
180
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
590
Specific Heat Capacity, J/kg-K 470
890
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 15
11
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 3.5
8.4
Embodied Energy, MJ/kg 48
150
Embodied Water, L/kg 130
1200

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 36 to 56
31 to 40
Strength to Weight: Bending, points 29 to 39
36 to 43
Thermal Shock Resistance, points 35 to 54
14 to 18

Alloy Composition

Aluminum (Al), % 0.8 to 1.1
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Carbon (C), % 0 to 0.015
0
Chromium (Cr), % 11.5 to 12.5
0 to 0.15
Copper (Cu), % 0
0.15 to 0.4
Iron (Fe), % 73.4 to 76.4
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 0.1
0 to 0.15
Molybdenum (Mo), % 1.9 to 2.2
0
Nickel (Ni), % 9.2 to 10.2
0
Nitrogen (N), % 0 to 0.020
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0.4 to 0.8
Sulfur (S), % 0 to 0.0050
0
Titanium (Ti), % 0.28 to 0.4
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0
0 to 0.15