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EN 1.4596 Stainless Steel vs. EN AC-45500 Aluminum

EN 1.4596 stainless steel belongs to the iron alloys classification, while EN AC-45500 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4596 stainless steel and the bottom bar is EN AC-45500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 1030 to 1600
320

Thermal Properties

Latent Heat of Fusion, J/g 280
500
Maximum Temperature: Mechanical, °C 790
170
Melting Completion (Liquidus), °C 1450
610
Melting Onset (Solidus), °C 1410
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 3.5
8.0
Embodied Energy, MJ/kg 48
150
Embodied Water, L/kg 130
1110

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 36 to 56
34
Strength to Weight: Bending, points 29 to 39
40
Thermal Shock Resistance, points 35 to 54
15

Alloy Composition

Aluminum (Al), % 0.8 to 1.1
90.6 to 93.1
Carbon (C), % 0 to 0.015
0
Chromium (Cr), % 11.5 to 12.5
0
Copper (Cu), % 0
0.2 to 0.7
Iron (Fe), % 73.4 to 76.4
0 to 0.25
Magnesium (Mg), % 0
0.2 to 0.45
Manganese (Mn), % 0 to 0.1
0 to 0.15
Molybdenum (Mo), % 1.9 to 2.2
0
Nickel (Ni), % 9.2 to 10.2
0
Nitrogen (N), % 0 to 0.020
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
6.5 to 7.5
Sulfur (S), % 0 to 0.0050
0
Titanium (Ti), % 0.28 to 0.4
0 to 0.2
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.1