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EN 1.4935 Stainless Steel vs. 5049 Aluminum

EN 1.4935 stainless steel belongs to the iron alloys classification, while 5049 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4935 stainless steel and the bottom bar is 5049 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 16 to 18
2.0 to 18
Fatigue Strength, MPa 350 to 400
79 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 480 to 540
130 to 190
Tensile Strength: Ultimate (UTS), MPa 780 to 880
210 to 330
Tensile Strength: Yield (Proof), MPa 570 to 670
91 to 280

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 740
190
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1420
620
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 24
140
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
35
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 2.9
8.5
Embodied Energy, MJ/kg 42
150
Embodied Water, L/kg 100
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
6.0 to 31
Resilience: Unit (Modulus of Resilience), kJ/m3 830 to 1160
59 to 570
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 28 to 31
22 to 34
Strength to Weight: Bending, points 24 to 26
29 to 39
Thermal Diffusivity, mm2/s 6.5
56
Thermal Shock Resistance, points 27 to 30
9.3 to 15

Alloy Composition

Aluminum (Al), % 0
94.7 to 97.9
Carbon (C), % 0.17 to 0.24
0
Chromium (Cr), % 11 to 12.5
0 to 0.3
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 83 to 86.7
0 to 0.5
Magnesium (Mg), % 0
1.6 to 2.5
Manganese (Mn), % 0.3 to 0.8
0.5 to 1.1
Molybdenum (Mo), % 0.8 to 1.2
0
Nickel (Ni), % 0.3 to 0.8
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.1 to 0.5
0 to 0.4
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 0.4 to 0.6
0
Vanadium (V), % 0.2 to 0.35
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants