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EN AC-42000 Aluminum vs. SAE-AISI 1095 Steel

EN AC-42000 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1095 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42000 aluminum and the bottom bar is SAE-AISI 1095 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 59 to 91
200 to 270
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 2.4
10 to 11
Fatigue Strength, MPa 67 to 76
310 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 170 to 270
680 to 900
Tensile Strength: Yield (Proof), MPa 95 to 230
500 to 590

Thermal Properties

Latent Heat of Fusion, J/g 500
240
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
47
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 130
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1110
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.8 to 5.7
63 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 64 to 370
660 to 930
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 18 to 28
24 to 32
Strength to Weight: Bending, points 26 to 35
22 to 26
Thermal Diffusivity, mm2/s 66
13
Thermal Shock Resistance, points 7.9 to 12
22 to 29

Alloy Composition

Aluminum (Al), % 89.9 to 93.3
0
Carbon (C), % 0
0.9 to 1.0
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.55
98.4 to 98.8
Lead (Pb), % 0 to 0.15
0
Magnesium (Mg), % 0.2 to 0.65
0
Manganese (Mn), % 0 to 0.35
0.3 to 0.5
Nickel (Ni), % 0 to 0.15
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0