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EN AC-42100 Aluminum vs. Solder Alloy 101

EN AC-42100 aluminum belongs to the aluminum alloys classification, while solder alloy 101 belongs to the otherwise unclassified metals. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is solder alloy 101.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
14
Elastic (Young's, Tensile) Modulus, GPa 70
38
Elongation at Break, % 3.4 to 9.0
48
Poisson's Ratio 0.33
0.39
Shear Modulus, GPa 26
14
Tensile Strength: Ultimate (UTS), MPa 280 to 290
31
Tensile Strength: Yield (Proof), MPa 210 to 230
27

Thermal Properties

Latent Heat of Fusion, J/g 500
46
Melting Completion (Liquidus), °C 610
180
Melting Onset (Solidus), °C 600
180
Specific Heat Capacity, J/kg-K 910
190
Thermal Conductivity, W/m-K 150
51
Thermal Expansion, µm/m-K 22
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
12
Electrical Conductivity: Equal Weight (Specific), % IACS 140
12

Otherwise Unclassified Properties

Density, g/cm3 2.6
8.8
Embodied Carbon, kg CO2/kg material 8.0
11
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1110
930

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
14
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
9.9
Stiffness to Weight: Axial, points 15
2.4
Stiffness to Weight: Bending, points 53
13
Strength to Weight: Axial, points 30 to 31
1.0
Strength to Weight: Bending, points 37 to 38
2.5
Thermal Diffusivity, mm2/s 66
31
Thermal Shock Resistance, points 13
2.4

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0 to 0.0010
Antimony (Sb), % 0
0 to 0.2
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.1
Cadmium (Cd), % 0
0 to 0.0020
Copper (Cu), % 0 to 0.050
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.19
0 to 0.020
Lead (Pb), % 0
35.8 to 37.5
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 6.5 to 7.5
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
62.5 to 63.5
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0 to 0.0010
Residuals, % 0 to 0.1
0