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EN AC-44200 Aluminum vs. AISI 416 Stainless Steel

EN AC-44200 aluminum belongs to the aluminum alloys classification, while AISI 416 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44200 aluminum and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60
230 to 320
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 6.2
13 to 31
Fatigue Strength, MPa 63
230 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 180
510 to 800
Tensile Strength: Yield (Proof), MPa 86
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Maximum Temperature: Mechanical, °C 170
680
Melting Completion (Liquidus), °C 590
1530
Melting Onset (Solidus), °C 580
1480
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
30
Thermal Expansion, µm/m-K 21
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 130
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.5
7.7
Embodied Carbon, kg CO2/kg material 7.7
1.9
Embodied Energy, MJ/kg 140
27
Embodied Water, L/kg 1050
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 51
220 to 940
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 20
18 to 29
Strength to Weight: Bending, points 28
18 to 25
Thermal Diffusivity, mm2/s 59
8.1
Thermal Shock Resistance, points 8.4
19 to 30

Alloy Composition

Aluminum (Al), % 85.2 to 89.5
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.55
83.2 to 87.9
Manganese (Mn), % 0 to 0.35
0 to 1.3
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 10.5 to 13.5
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0