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EN AC-45100 Aluminum vs. AWS ER80S-B8

EN AC-45100 aluminum belongs to the aluminum alloys classification, while AWS ER80S-B8 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is AWS ER80S-B8.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0 to 2.8
19
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 300 to 360
630
Tensile Strength: Yield (Proof), MPa 210 to 320
530

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 140
26
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
8.1
Electrical Conductivity: Equal Weight (Specific), % IACS 95
9.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
6.5
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.9
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1100
89

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
120
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
22
Strength to Weight: Bending, points 35 to 39
21
Thermal Diffusivity, mm2/s 54
6.9
Thermal Shock Resistance, points 14 to 16
17

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
8.0 to 10.5
Copper (Cu), % 2.6 to 3.6
0 to 0.35
Iron (Fe), % 0 to 0.6
85.6 to 90.8
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0.4 to 0.7
Molybdenum (Mo), % 0
0.8 to 1.2
Nickel (Ni), % 0 to 0.1
0 to 0.5
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 4.5 to 6.0
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0
0 to 0.5