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EN AC-45100 Aluminum vs. Monel 400

EN AC-45100 aluminum belongs to the aluminum alloys classification, while Monel 400 belongs to the nickel alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is Monel 400.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
160
Elongation at Break, % 1.0 to 2.8
20 to 40
Fatigue Strength, MPa 82 to 99
230 to 290
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 27
62
Tensile Strength: Ultimate (UTS), MPa 300 to 360
540 to 780
Tensile Strength: Yield (Proof), MPa 210 to 320
210 to 590

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Maximum Temperature: Mechanical, °C 170
1000
Melting Completion (Liquidus), °C 630
1350
Melting Onset (Solidus), °C 550
1300
Specific Heat Capacity, J/kg-K 890
430
Thermal Conductivity, W/m-K 140
23
Thermal Expansion, µm/m-K 22
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
3.3
Electrical Conductivity: Equal Weight (Specific), % IACS 95
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 10
50
Density, g/cm3 2.8
8.9
Embodied Carbon, kg CO2/kg material 7.9
7.9
Embodied Energy, MJ/kg 150
110
Embodied Water, L/kg 1100
250

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
140 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
140 to 1080
Stiffness to Weight: Axial, points 14
10
Stiffness to Weight: Bending, points 49
21
Strength to Weight: Axial, points 30 to 35
17 to 25
Strength to Weight: Bending, points 35 to 39
17 to 21
Thermal Diffusivity, mm2/s 54
6.1
Thermal Shock Resistance, points 14 to 16
17 to 25

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0 to 0.3
Copper (Cu), % 2.6 to 3.6
28 to 34
Iron (Fe), % 0 to 0.6
0 to 2.5
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0 to 2.0
Nickel (Ni), % 0 to 0.1
63 to 72
Silicon (Si), % 4.5 to 6.0
0 to 0.5
Sulfur (S), % 0
0 to 0.024
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0