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EN AC-45400 Aluminum vs. SAE-AISI 1016 Steel

EN AC-45400 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1016 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45400 aluminum and the bottom bar is SAE-AISI 1016 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86
120 to 140
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 6.7
21 to 28
Fatigue Strength, MPa 55
180 to 270
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 260
430 to 480
Tensile Strength: Yield (Proof), MPa 130
240 to 390

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 140
52
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 95
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 7.8
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1100
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
92 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 110
150 to 410
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 25
15 to 17
Strength to Weight: Bending, points 32
16 to 17
Thermal Diffusivity, mm2/s 54
14
Thermal Shock Resistance, points 12
13 to 15

Alloy Composition

Aluminum (Al), % 88.4 to 92.9
0
Carbon (C), % 0
0.13 to 0.18
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
98.8 to 99.27
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.55
0.6 to 0.9
Nickel (Ni), % 0 to 0.1
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0