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Grade 25 Titanium vs. 6066 Aluminum

Grade 25 titanium belongs to the titanium alloys classification, while 6066 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is grade 25 titanium and the bottom bar is 6066 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
70
Elongation at Break, % 11
7.8 to 17
Fatigue Strength, MPa 550
94 to 130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 40
26
Shear Strength, MPa 600
95 to 240
Tensile Strength: Ultimate (UTS), MPa 1000
160 to 400
Tensile Strength: Yield (Proof), MPa 940
93 to 360

Thermal Properties

Latent Heat of Fusion, J/g 410
410
Maximum Temperature: Mechanical, °C 340
170
Melting Completion (Liquidus), °C 1610
650
Melting Onset (Solidus), °C 1560
560
Specific Heat Capacity, J/kg-K 560
890
Thermal Conductivity, W/m-K 7.1
150
Thermal Expansion, µm/m-K 9.6
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.0
40
Electrical Conductivity: Equal Weight (Specific), % IACS 2.0
130

Otherwise Unclassified Properties

Density, g/cm3 4.5
2.8
Embodied Carbon, kg CO2/kg material 43
8.3
Embodied Energy, MJ/kg 700
150
Embodied Water, L/kg 320
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
23 to 52
Resilience: Unit (Modulus of Resilience), kJ/m3 4220
61 to 920
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 35
49
Strength to Weight: Axial, points 62
16 to 39
Strength to Weight: Bending, points 50
23 to 43
Thermal Diffusivity, mm2/s 2.8
61
Thermal Shock Resistance, points 71
6.9 to 17

Alloy Composition

Aluminum (Al), % 5.5 to 6.8
93 to 97
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 0
0 to 0.4
Copper (Cu), % 0
0.7 to 1.2
Hydrogen (H), % 0 to 0.013
0
Iron (Fe), % 0 to 0.4
0 to 0.5
Magnesium (Mg), % 0
0.8 to 1.4
Manganese (Mn), % 0
0.6 to 1.1
Nickel (Ni), % 0.3 to 0.8
0
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.2
0
Palladium (Pd), % 0.040 to 0.080
0
Silicon (Si), % 0
0.9 to 1.8
Titanium (Ti), % 86.7 to 90.6
0 to 0.2
Vanadium (V), % 3.5 to 4.5
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15