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Grade 25 Titanium vs. SAE-AISI 1039 Steel

Grade 25 titanium belongs to the titanium alloys classification, while SAE-AISI 1039 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is grade 25 titanium and the bottom bar is SAE-AISI 1039 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
190
Elongation at Break, % 11
14 to 18
Fatigue Strength, MPa 550
230 to 370
Poisson's Ratio 0.32
0.29
Reduction in Area, % 29
40 to 45
Shear Modulus, GPa 40
73
Shear Strength, MPa 600
380 to 420
Tensile Strength: Ultimate (UTS), MPa 1000
610 to 690
Tensile Strength: Yield (Proof), MPa 940
340 to 580

Thermal Properties

Latent Heat of Fusion, J/g 410
250
Maximum Temperature: Mechanical, °C 340
400
Melting Completion (Liquidus), °C 1610
1460
Melting Onset (Solidus), °C 1560
1420
Specific Heat Capacity, J/kg-K 560
470
Thermal Conductivity, W/m-K 7.1
51
Thermal Expansion, µm/m-K 9.6
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.0
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 2.0
8.1

Otherwise Unclassified Properties

Density, g/cm3 4.5
7.8
Embodied Carbon, kg CO2/kg material 43
1.4
Embodied Energy, MJ/kg 700
18
Embodied Water, L/kg 320
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
88 to 94
Resilience: Unit (Modulus of Resilience), kJ/m3 4220
310 to 890
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 35
24
Strength to Weight: Axial, points 62
22 to 24
Strength to Weight: Bending, points 50
20 to 22
Thermal Diffusivity, mm2/s 2.8
14
Thermal Shock Resistance, points 71
19 to 22

Alloy Composition

Aluminum (Al), % 5.5 to 6.8
0
Carbon (C), % 0 to 0.080
0.37 to 0.44
Hydrogen (H), % 0 to 0.013
0
Iron (Fe), % 0 to 0.4
98.5 to 98.9
Manganese (Mn), % 0
0.7 to 1.0
Nickel (Ni), % 0.3 to 0.8
0
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.2
0
Palladium (Pd), % 0.040 to 0.080
0
Phosphorus (P), % 0
0 to 0.040
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 86.7 to 90.6
0
Vanadium (V), % 3.5 to 4.5
0
Residuals, % 0 to 0.4
0