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Grade 25 Titanium vs. SAE-AISI 5140 Steel

Grade 25 titanium belongs to the titanium alloys classification, while SAE-AISI 5140 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is grade 25 titanium and the bottom bar is SAE-AISI 5140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
190
Elongation at Break, % 11
12 to 29
Fatigue Strength, MPa 550
220 to 570
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 40
73
Shear Strength, MPa 600
360 to 600
Tensile Strength: Ultimate (UTS), MPa 1000
560 to 970
Tensile Strength: Yield (Proof), MPa 940
290 to 840

Thermal Properties

Latent Heat of Fusion, J/g 410
250
Maximum Temperature: Mechanical, °C 340
420
Melting Completion (Liquidus), °C 1610
1460
Melting Onset (Solidus), °C 1560
1420
Specific Heat Capacity, J/kg-K 560
470
Thermal Conductivity, W/m-K 7.1
45
Thermal Expansion, µm/m-K 9.6
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.0
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 2.0
8.3

Otherwise Unclassified Properties

Density, g/cm3 4.5
7.8
Embodied Carbon, kg CO2/kg material 43
1.4
Embodied Energy, MJ/kg 700
19
Embodied Water, L/kg 320
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
76 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 4220
220 to 1880
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 35
24
Strength to Weight: Axial, points 62
20 to 34
Strength to Weight: Bending, points 50
19 to 28
Thermal Diffusivity, mm2/s 2.8
12
Thermal Shock Resistance, points 71
16 to 29

Alloy Composition

Aluminum (Al), % 5.5 to 6.8
0
Carbon (C), % 0 to 0.080
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 0.9
Hydrogen (H), % 0 to 0.013
0
Iron (Fe), % 0 to 0.4
97.3 to 98.1
Manganese (Mn), % 0
0.7 to 0.9
Nickel (Ni), % 0.3 to 0.8
0
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.2
0
Palladium (Pd), % 0.040 to 0.080
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 86.7 to 90.6
0
Vanadium (V), % 3.5 to 4.5
0
Residuals, % 0 to 0.4
0