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Grade 5 Titanium vs. 1235 Aluminum

Grade 5 titanium belongs to the titanium alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is grade 5 titanium and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
69
Elongation at Break, % 8.6 to 11
28 to 34
Fatigue Strength, MPa 530 to 630
23 to 58
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 40
26
Shear Strength, MPa 600 to 710
52 to 56
Tensile Strength: Ultimate (UTS), MPa 1000 to 1190
80 to 84
Tensile Strength: Yield (Proof), MPa 910 to 1110
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 330
170
Melting Completion (Liquidus), °C 1610
640
Melting Onset (Solidus), °C 1650
640
Specific Heat Capacity, J/kg-K 560
900
Thermal Conductivity, W/m-K 6.8
230
Thermal Expansion, µm/m-K 8.9
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.0
60
Electrical Conductivity: Equal Weight (Specific), % IACS 2.0
200

Otherwise Unclassified Properties

Base Metal Price, % relative 36
9.5
Density, g/cm3 4.4
2.7
Embodied Carbon, kg CO2/kg material 38
8.3
Embodied Energy, MJ/kg 610
160
Embodied Water, L/kg 200
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100 to 110
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 3980 to 5880
3.8 to 24
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 35
50
Strength to Weight: Axial, points 62 to 75
8.2 to 8.6
Strength to Weight: Bending, points 50 to 56
15 to 16
Thermal Diffusivity, mm2/s 2.7
93
Thermal Shock Resistance, points 76 to 91
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 5.5 to 6.8
99.35 to 100
Carbon (C), % 0 to 0.080
0
Copper (Cu), % 0
0 to 0.050
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0 to 0.4
0 to 0.65
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0 to 0.050
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.2
0
Silicon (Si), % 0
0 to 0.65
Titanium (Ti), % 87.4 to 91
0 to 0.060
Vanadium (V), % 3.5 to 4.5
0 to 0.050
Yttrium (Y), % 0 to 0.0050
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0 to 0.4
0