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Grade 5 Titanium vs. 4145 Aluminum

Grade 5 titanium belongs to the titanium alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is grade 5 titanium and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
73
Elongation at Break, % 8.6 to 11
2.2
Fatigue Strength, MPa 530 to 630
48
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 40
28
Shear Strength, MPa 600 to 710
69
Tensile Strength: Ultimate (UTS), MPa 1000 to 1190
120
Tensile Strength: Yield (Proof), MPa 910 to 1110
68

Thermal Properties

Latent Heat of Fusion, J/g 410
540
Maximum Temperature: Mechanical, °C 330
160
Melting Completion (Liquidus), °C 1610
590
Melting Onset (Solidus), °C 1650
520
Specific Heat Capacity, J/kg-K 560
880
Thermal Conductivity, W/m-K 6.8
100
Thermal Expansion, µm/m-K 8.9
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.0
26
Electrical Conductivity: Equal Weight (Specific), % IACS 2.0
84

Otherwise Unclassified Properties

Base Metal Price, % relative 36
10
Density, g/cm3 4.4
2.8
Embodied Carbon, kg CO2/kg material 38
7.6
Embodied Energy, MJ/kg 610
140
Embodied Water, L/kg 200
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100 to 110
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 3980 to 5880
31
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 35
50
Strength to Weight: Axial, points 62 to 75
12
Strength to Weight: Bending, points 50 to 56
19
Thermal Diffusivity, mm2/s 2.7
42
Thermal Shock Resistance, points 76 to 91
5.5

Alloy Composition

Aluminum (Al), % 5.5 to 6.8
83 to 87.4
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
3.3 to 4.7
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0 to 0.4
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0
0 to 0.15
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.2
0
Silicon (Si), % 0
9.3 to 10.7
Titanium (Ti), % 87.4 to 91
0
Vanadium (V), % 3.5 to 4.5
0
Yttrium (Y), % 0 to 0.0050
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15