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Monel 400 vs. 242.0 Aluminum

Monel 400 belongs to the nickel alloys classification, while 242.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel 400 and the bottom bar is 242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
73
Elongation at Break, % 20 to 40
0.5 to 1.5
Fatigue Strength, MPa 230 to 290
55 to 110
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
27
Shear Strength, MPa 370 to 490
150 to 240
Tensile Strength: Ultimate (UTS), MPa 540 to 780
180 to 290
Tensile Strength: Yield (Proof), MPa 210 to 590
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 1000
210
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1300
530
Specific Heat Capacity, J/kg-K 430
870
Thermal Conductivity, W/m-K 23
130 to 170
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
33 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
96 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 50
12
Calomel Potential, mV -80
-650
Density, g/cm3 8.9
3.1
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
1.3 to 3.4
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
110 to 340
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
45
Strength to Weight: Axial, points 17 to 25
16 to 26
Strength to Weight: Bending, points 17 to 21
23 to 32
Thermal Diffusivity, mm2/s 6.1
50 to 62
Thermal Shock Resistance, points 17 to 25
8.0 to 13

Alloy Composition

Aluminum (Al), % 0
88.4 to 93.6
Carbon (C), % 0 to 0.3
0
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 28 to 34
3.5 to 4.5
Iron (Fe), % 0 to 2.5
0 to 1.0
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0 to 2.0
0 to 0.35
Nickel (Ni), % 63 to 72
1.7 to 2.3
Silicon (Si), % 0 to 0.5
0 to 0.7
Sulfur (S), % 0 to 0.024
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15

Comparable Variants