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Monel 400 vs. AISI 403 Stainless Steel

Monel 400 belongs to the nickel alloys classification, while AISI 403 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is Monel 400 and the bottom bar is AISI 403 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
190
Elongation at Break, % 20 to 40
16 to 25
Fatigue Strength, MPa 230 to 290
200 to 340
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 62
76
Shear Strength, MPa 370 to 490
340 to 480
Tensile Strength: Ultimate (UTS), MPa 540 to 780
530 to 780
Tensile Strength: Yield (Proof), MPa 210 to 590
280 to 570

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Maximum Temperature: Mechanical, °C 1000
740
Melting Completion (Liquidus), °C 1350
1450
Melting Onset (Solidus), °C 1300
1400
Specific Heat Capacity, J/kg-K 430
480
Thermal Conductivity, W/m-K 23
28
Thermal Expansion, µm/m-K 14
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 50
6.5
Density, g/cm3 8.9
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.9
Embodied Energy, MJ/kg 110
27
Embodied Water, L/kg 250
99

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
110 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
210 to 840
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
25
Strength to Weight: Axial, points 17 to 25
19 to 28
Strength to Weight: Bending, points 17 to 21
19 to 24
Thermal Diffusivity, mm2/s 6.1
7.6
Thermal Shock Resistance, points 17 to 25
20 to 29

Alloy Composition

Carbon (C), % 0 to 0.3
0 to 0.15
Chromium (Cr), % 0
11.5 to 13
Copper (Cu), % 28 to 34
0
Iron (Fe), % 0 to 2.5
84.7 to 88.5
Manganese (Mn), % 0 to 2.0
0 to 1.0
Nickel (Ni), % 63 to 72
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 0.5
Sulfur (S), % 0 to 0.024
0 to 0.030

Comparable Variants