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Monel 400 vs. AWS ER120S-1

Monel 400 belongs to the nickel alloys classification, while AWS ER120S-1 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is Monel 400 and the bottom bar is AWS ER120S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
190
Elongation at Break, % 20 to 40
17
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 62
73
Tensile Strength: Ultimate (UTS), MPa 540 to 780
930
Tensile Strength: Yield (Proof), MPa 210 to 590
830

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1350
1460
Melting Onset (Solidus), °C 1300
1410
Specific Heat Capacity, J/kg-K 430
470
Thermal Conductivity, W/m-K 23
46
Thermal Expansion, µm/m-K 14
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
9.0

Otherwise Unclassified Properties

Base Metal Price, % relative 50
4.2
Density, g/cm3 8.9
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.9
Embodied Energy, MJ/kg 110
25
Embodied Water, L/kg 250
56

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
150
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
1850
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
24
Strength to Weight: Axial, points 17 to 25
33
Strength to Weight: Bending, points 17 to 21
27
Thermal Diffusivity, mm2/s 6.1
13
Thermal Shock Resistance, points 17 to 25
27

Alloy Composition

Aluminum (Al), % 0
0 to 0.1
Carbon (C), % 0 to 0.3
0 to 0.1
Chromium (Cr), % 0
0 to 0.6
Copper (Cu), % 28 to 34
0 to 0.25
Iron (Fe), % 0 to 2.5
92.4 to 96.1
Manganese (Mn), % 0 to 2.0
1.4 to 1.8
Molybdenum (Mo), % 0
0.3 to 0.65
Nickel (Ni), % 63 to 72
2.0 to 2.8
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.5
0.25 to 0.6
Sulfur (S), % 0 to 0.024
0 to 0.010
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0
0 to 0.030
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5