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Monel 400 vs. AWS ER80S-D2

Monel 400 belongs to the nickel alloys classification, while AWS ER80S-D2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is Monel 400 and the bottom bar is AWS ER80S-D2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
190
Elongation at Break, % 20 to 40
19
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 62
73
Tensile Strength: Ultimate (UTS), MPa 540 to 780
620
Tensile Strength: Yield (Proof), MPa 210 to 590
540

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1350
1450
Melting Onset (Solidus), °C 1300
1410
Specific Heat Capacity, J/kg-K 430
470
Thermal Conductivity, W/m-K 23
47
Thermal Expansion, µm/m-K 14
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 50
2.6
Density, g/cm3 8.9
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.6
Embodied Energy, MJ/kg 110
21
Embodied Water, L/kg 250
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
110
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
770
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
24
Strength to Weight: Axial, points 17 to 25
22
Strength to Weight: Bending, points 17 to 21
21
Thermal Diffusivity, mm2/s 6.1
13
Thermal Shock Resistance, points 17 to 25
18

Alloy Composition

Carbon (C), % 0 to 0.3
0.070 to 0.12
Copper (Cu), % 28 to 34
0 to 0.5
Iron (Fe), % 0 to 2.5
95.2 to 97.4
Manganese (Mn), % 0 to 2.0
1.6 to 2.1
Molybdenum (Mo), % 0
0.4 to 0.6
Nickel (Ni), % 63 to 72
0 to 0.15
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.5
0.5 to 0.8
Sulfur (S), % 0 to 0.024
0 to 0.025
Residuals, % 0
0 to 0.5