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Monel 400 vs. EN AC-45400 Aluminum

Monel 400 belongs to the nickel alloys classification, while EN AC-45400 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel 400 and the bottom bar is EN AC-45400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
72
Elongation at Break, % 20 to 40
6.7
Fatigue Strength, MPa 230 to 290
55
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
27
Tensile Strength: Ultimate (UTS), MPa 540 to 780
260
Tensile Strength: Yield (Proof), MPa 210 to 590
130

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 1000
170
Melting Completion (Liquidus), °C 1350
630
Melting Onset (Solidus), °C 1300
560
Specific Heat Capacity, J/kg-K 430
880
Thermal Conductivity, W/m-K 23
140
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
30
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
95

Otherwise Unclassified Properties

Base Metal Price, % relative 50
10
Density, g/cm3 8.9
2.8
Embodied Carbon, kg CO2/kg material 7.9
7.8
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
14
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
110
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
49
Strength to Weight: Axial, points 17 to 25
25
Strength to Weight: Bending, points 17 to 21
32
Thermal Diffusivity, mm2/s 6.1
54
Thermal Shock Resistance, points 17 to 25
12

Alloy Composition

Aluminum (Al), % 0
88.4 to 92.9
Carbon (C), % 0 to 0.3
0
Copper (Cu), % 28 to 34
2.6 to 3.6
Iron (Fe), % 0 to 2.5
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 2.0
0 to 0.55
Nickel (Ni), % 63 to 72
0 to 0.1
Silicon (Si), % 0 to 0.5
4.5 to 6.0
Sulfur (S), % 0 to 0.024
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15