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Monel 400 vs. EN AC-48100 Aluminum

Monel 400 belongs to the nickel alloys classification, while EN AC-48100 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel 400 and the bottom bar is EN AC-48100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
76
Elongation at Break, % 20 to 40
1.1
Fatigue Strength, MPa 230 to 290
120 to 130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
29
Tensile Strength: Ultimate (UTS), MPa 540 to 780
240 to 330
Tensile Strength: Yield (Proof), MPa 210 to 590
190 to 300

Thermal Properties

Latent Heat of Fusion, J/g 270
640
Maximum Temperature: Mechanical, °C 1000
170
Melting Completion (Liquidus), °C 1350
580
Melting Onset (Solidus), °C 1300
470
Specific Heat Capacity, J/kg-K 430
880
Thermal Conductivity, W/m-K 23
130
Thermal Expansion, µm/m-K 14
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
27
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
87

Otherwise Unclassified Properties

Base Metal Price, % relative 50
11
Density, g/cm3 8.9
2.8
Embodied Carbon, kg CO2/kg material 7.9
7.3
Embodied Energy, MJ/kg 110
130
Embodied Water, L/kg 250
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
2.3 to 3.6
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
250 to 580
Stiffness to Weight: Axial, points 10
15
Stiffness to Weight: Bending, points 21
51
Strength to Weight: Axial, points 17 to 25
24 to 33
Strength to Weight: Bending, points 17 to 21
31 to 38
Thermal Diffusivity, mm2/s 6.1
55
Thermal Shock Resistance, points 17 to 25
11 to 16

Alloy Composition

Aluminum (Al), % 0
72.1 to 79.8
Carbon (C), % 0 to 0.3
0
Copper (Cu), % 28 to 34
4.0 to 5.0
Iron (Fe), % 0 to 2.5
0 to 1.3
Magnesium (Mg), % 0
0.25 to 0.65
Manganese (Mn), % 0 to 2.0
0 to 0.5
Nickel (Ni), % 63 to 72
0 to 0.3
Silicon (Si), % 0 to 0.5
16 to 18
Sulfur (S), % 0 to 0.024
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 1.5
Residuals, % 0
0 to 0.25