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Monel 400 vs. SAE-AISI D4 Steel

Monel 400 belongs to the nickel alloys classification, while SAE-AISI D4 steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is Monel 400 and the bottom bar is SAE-AISI D4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
190
Elongation at Break, % 20 to 40
8.4 to 15
Fatigue Strength, MPa 230 to 290
310 to 920
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 62
74
Shear Strength, MPa 370 to 490
460 to 1210
Tensile Strength: Ultimate (UTS), MPa 540 to 780
760 to 2060
Tensile Strength: Yield (Proof), MPa 210 to 590
470 to 1540

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Melting Completion (Liquidus), °C 1350
1430
Melting Onset (Solidus), °C 1300
1380
Specific Heat Capacity, J/kg-K 430
480
Thermal Conductivity, W/m-K 23
31
Thermal Expansion, µm/m-K 14
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 50
8.0
Density, g/cm3 8.9
7.7
Embodied Carbon, kg CO2/kg material 7.9
3.3
Embodied Energy, MJ/kg 110
49
Embodied Water, L/kg 250
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
100 to 160
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
25
Strength to Weight: Axial, points 17 to 25
27 to 75
Strength to Weight: Bending, points 17 to 21
24 to 47
Thermal Diffusivity, mm2/s 6.1
8.3
Thermal Shock Resistance, points 17 to 25
23 to 63

Alloy Composition

Carbon (C), % 0 to 0.3
2.1 to 2.4
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 28 to 34
0 to 0.25
Iron (Fe), % 0 to 2.5
80.6 to 86.3
Manganese (Mn), % 0 to 2.0
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 63 to 72
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0 to 0.6
Sulfur (S), % 0 to 0.024
0 to 0.030
Vanadium (V), % 0
0 to 1.0

Comparable Variants