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Monel 400 vs. S44635 Stainless Steel

Monel 400 belongs to the nickel alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is Monel 400 and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
210
Elongation at Break, % 20 to 40
23
Fatigue Strength, MPa 230 to 290
390
Poisson's Ratio 0.32
0.27
Shear Modulus, GPa 62
81
Shear Strength, MPa 370 to 490
450
Tensile Strength: Ultimate (UTS), MPa 540 to 780
710
Tensile Strength: Yield (Proof), MPa 210 to 590
580

Thermal Properties

Latent Heat of Fusion, J/g 270
300
Maximum Temperature: Mechanical, °C 1000
1100
Melting Completion (Liquidus), °C 1350
1460
Melting Onset (Solidus), °C 1300
1420
Specific Heat Capacity, J/kg-K 430
470
Thermal Conductivity, W/m-K 23
16
Thermal Expansion, µm/m-K 14
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 50
22
Density, g/cm3 8.9
7.8
Embodied Carbon, kg CO2/kg material 7.9
4.4
Embodied Energy, MJ/kg 110
62
Embodied Water, L/kg 250
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
150
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
810
Stiffness to Weight: Axial, points 10
15
Stiffness to Weight: Bending, points 21
25
Strength to Weight: Axial, points 17 to 25
25
Strength to Weight: Bending, points 17 to 21
23
Thermal Diffusivity, mm2/s 6.1
4.4
Thermal Shock Resistance, points 17 to 25
23

Alloy Composition

Carbon (C), % 0 to 0.3
0 to 0.025
Chromium (Cr), % 0
24.5 to 26
Copper (Cu), % 28 to 34
0
Iron (Fe), % 0 to 2.5
61.5 to 68.5
Manganese (Mn), % 0 to 2.0
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 63 to 72
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 0.75
Sulfur (S), % 0 to 0.024
0 to 0.030
Titanium (Ti), % 0
0.2 to 0.8