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SAE-AISI 1016 Steel vs. EN AC-46500 Aluminum

SAE-AISI 1016 steel belongs to the iron alloys classification, while EN AC-46500 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1016 steel and the bottom bar is EN AC-46500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120 to 140
91
Elastic (Young's, Tensile) Modulus, GPa 190
74
Elongation at Break, % 21 to 28
1.0
Fatigue Strength, MPa 180 to 270
110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
28
Tensile Strength: Ultimate (UTS), MPa 430 to 480
270
Tensile Strength: Yield (Proof), MPa 240 to 390
160

Thermal Properties

Latent Heat of Fusion, J/g 250
520
Maximum Temperature: Mechanical, °C 400
180
Melting Completion (Liquidus), °C 1460
610
Melting Onset (Solidus), °C 1420
520
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 52
100
Thermal Expansion, µm/m-K 12
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
26
Electrical Conductivity: Equal Weight (Specific), % IACS 8.0
81

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
10
Density, g/cm3 7.9
2.9
Embodied Carbon, kg CO2/kg material 1.4
7.6
Embodied Energy, MJ/kg 18
140
Embodied Water, L/kg 46
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 410
170
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 15 to 17
26
Strength to Weight: Bending, points 16 to 17
32
Thermal Diffusivity, mm2/s 14
41
Thermal Shock Resistance, points 13 to 15
12

Alloy Composition

Aluminum (Al), % 0
77.9 to 90
Carbon (C), % 0.13 to 0.18
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
2.0 to 4.0
Iron (Fe), % 98.8 to 99.27
0 to 1.3
Lead (Pb), % 0
0 to 0.35
Magnesium (Mg), % 0
0.050 to 0.55
Manganese (Mn), % 0.6 to 0.9
0 to 0.55
Nickel (Ni), % 0
0 to 0.55
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
8.0 to 11
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 3.0
Residuals, % 0
0 to 0.25