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SAE-AISI 1020 Steel vs. SAE-AISI 1095 Steel

Both SAE-AISI 1020 steel and SAE-AISI 1095 steel are iron alloys. Their average alloy composition is basically identical.

For each property being compared, the top bar is SAE-AISI 1020 steel and the bottom bar is SAE-AISI 1095 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120 to 130
200 to 270
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 17 to 28
10 to 11
Fatigue Strength, MPa 180 to 250
310 to 370
Poisson's Ratio 0.29
0.29
Reduction in Area, % 45 to 57
28 to 45
Shear Modulus, GPa 73
72
Shear Strength, MPa 280
400 to 540
Tensile Strength: Ultimate (UTS), MPa 430 to 460
680 to 900
Tensile Strength: Yield (Proof), MPa 240 to 380
500 to 590

Thermal Properties

Latent Heat of Fusion, J/g 250
240
Maximum Temperature: Mechanical, °C 400
400
Melting Completion (Liquidus), °C 1460
1450
Melting Onset (Solidus), °C 1420
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 52
47
Thermal Expansion, µm/m-K 12
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 12
11

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
1.8
Density, g/cm3 7.9
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.4
Embodied Energy, MJ/kg 18
19
Embodied Water, L/kg 45
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 72 to 100
63 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 380
660 to 930
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 15 to 16
24 to 32
Strength to Weight: Bending, points 16 to 17
22 to 26
Thermal Diffusivity, mm2/s 14
13
Thermal Shock Resistance, points 13 to 14
22 to 29

Alloy Composition

Carbon (C), % 0.18 to 0.23
0.9 to 1.0
Iron (Fe), % 99.08 to 99.52
98.4 to 98.8
Manganese (Mn), % 0.3 to 0.6
0.3 to 0.5
Phosphorus (P), % 0 to 0.040
0 to 0.040
Sulfur (S), % 0 to 0.050
0 to 0.050

Comparable Variants