SAE-AISI 1040 Steel vs. Monel 400
SAE-AISI 1040 steel belongs to the iron alloys classification, while Monel 400 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.
For each property being compared, the top bar is SAE-AISI 1040 steel and the bottom bar is Monel 400.
Metric UnitsUS Customary Units
Mechanical Properties
| Elastic (Young's, Tensile) Modulus, GPa | 190 | |
| 160 |
| Elongation at Break, % | 13 to 20 | |
| 20 to 40 |
| Fatigue Strength, MPa | 220 to 340 | |
| 230 to 290 |
| Poisson's Ratio | 0.29 | |
| 0.32 |
| Shear Modulus, GPa | 73 | |
| 62 |
| Shear Strength, MPa | 350 to 390 | |
| 370 to 490 |
| Tensile Strength: Ultimate (UTS), MPa | 570 to 640 | |
| 540 to 780 |
| Tensile Strength: Yield (Proof), MPa | 320 to 530 | |
| 210 to 590 |
Thermal Properties
| Latent Heat of Fusion, J/g | 250 | |
| 270 |
| Maximum Temperature: Mechanical, °C | 400 | |
| 1000 |
| Melting Completion (Liquidus), °C | 1460 | |
| 1350 |
| Melting Onset (Solidus), °C | 1420 | |
| 1300 |
| Specific Heat Capacity, J/kg-K | 470 | |
| 430 |
| Thermal Conductivity, W/m-K | 51 | |
| 23 |
| Thermal Expansion, µm/m-K | 12 | |
| 14 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 7.0 | |
| 3.3 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 8.0 | |
| 3.4 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 1.8 | |
| 50 |
| Density, g/cm3 | 7.8 | |
| 8.9 |
| Embodied Carbon, kg CO2/kg material | 1.4 | |
| 7.9 |
| Embodied Energy, MJ/kg | 18 | |
| 110 |
| Embodied Water, L/kg | 46 | |
| 250 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 79 to 96 | |
| 140 to 180 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 270 to 760 | |
| 140 to 1080 |
| Stiffness to Weight: Axial, points | 13 | |
| 10 |
| Stiffness to Weight: Bending, points | 24 | |
| 21 |
| Strength to Weight: Axial, points | 20 to 23 | |
| 17 to 25 |
| Strength to Weight: Bending, points | 19 to 21 | |
| 17 to 21 |
| Thermal Diffusivity, mm2/s | 14 | |
| 6.1 |
| Thermal Shock Resistance, points | 18 to 20 | |
| 17 to 25 |
Alloy Composition
| Carbon (C), % | 0.37 to 0.44 | |
| 0 to 0.3 |
| Copper (Cu), % | 0 | |
| 28 to 34 |
| Iron (Fe), % | 98.6 to 99.03 | |
| 0 to 2.5 |
| Manganese (Mn), % | 0.6 to 0.9 | |
| 0 to 2.0 |
| Nickel (Ni), % | 0 | |
| 63 to 72 |
| Phosphorus (P), % | 0 to 0.040 | |
| 0 |
| Silicon (Si), % | 0 | |
| 0 to 0.5 |
| Sulfur (S), % | 0 to 0.050 | |
| 0 to 0.024 |