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SAE-AISI 1090 Steel vs. 413.0 Aluminum

SAE-AISI 1090 steel belongs to the iron alloys classification, while 413.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1090 steel and the bottom bar is 413.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 280
80
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 11
2.5
Fatigue Strength, MPa 320 to 380
130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
28
Shear Strength, MPa 470 to 570
170
Tensile Strength: Ultimate (UTS), MPa 790 to 950
270
Tensile Strength: Yield (Proof), MPa 520 to 610
140

Thermal Properties

Latent Heat of Fusion, J/g 240
570
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1450
590
Melting Onset (Solidus), °C 1410
580
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 50
140
Thermal Expansion, µm/m-K 12
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.4
7.6
Embodied Energy, MJ/kg 19
140
Embodied Water, L/kg 46
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 91
5.7
Resilience: Unit (Modulus of Resilience), kJ/m3 730 to 1000
130
Stiffness to Weight: Axial, points 13
16
Stiffness to Weight: Bending, points 24
53
Strength to Weight: Axial, points 28 to 34
29
Strength to Weight: Bending, points 24 to 27
36
Thermal Diffusivity, mm2/s 13
59
Thermal Shock Resistance, points 25 to 31
13

Alloy Composition

Aluminum (Al), % 0
82.2 to 89
Carbon (C), % 0.85 to 1.0
0
Copper (Cu), % 0
0 to 1.0
Iron (Fe), % 98 to 98.6
0 to 2.0
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.6 to 0.9
0 to 0.35
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
11 to 13
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.25