SAE-AISI 1090 Steel vs. AISI 205 Stainless Steel
Both SAE-AISI 1090 steel and AISI 205 stainless steel are iron alloys. They have 66% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.
For each property being compared, the top bar is SAE-AISI 1090 steel and the bottom bar is AISI 205 stainless steel.
Metric UnitsUS Customary Units
Mechanical Properties
| Brinell Hardness | 220 to 280 | |
| 210 to 440 |
| Elastic (Young's, Tensile) Modulus, GPa | 190 | |
| 200 |
| Elongation at Break, % | 11 | |
| 11 to 51 |
| Fatigue Strength, MPa | 320 to 380 | |
| 410 to 640 |
| Poisson's Ratio | 0.29 | |
| 0.28 |
| Shear Modulus, GPa | 72 | |
| 77 |
| Shear Strength, MPa | 470 to 570 | |
| 560 to 850 |
| Tensile Strength: Ultimate (UTS), MPa | 790 to 950 | |
| 800 to 1430 |
| Tensile Strength: Yield (Proof), MPa | 520 to 610 | |
| 450 to 1100 |
Thermal Properties
| Latent Heat of Fusion, J/g | 240 | |
| 280 |
| Maximum Temperature: Mechanical, °C | 400 | |
| 880 |
| Melting Completion (Liquidus), °C | 1450 | |
| 1380 |
| Melting Onset (Solidus), °C | 1410 | |
| 1340 |
| Specific Heat Capacity, J/kg-K | 470 | |
| 480 |
| Thermal Expansion, µm/m-K | 12 | |
| 18 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 1.8 | |
| 11 |
| Density, g/cm3 | 7.8 | |
| 7.6 |
| Embodied Carbon, kg CO2/kg material | 1.4 | |
| 2.6 |
| Embodied Energy, MJ/kg | 19 | |
| 37 |
| Embodied Water, L/kg | 46 | |
| 150 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 82 to 91 | |
| 150 to 430 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 730 to 1000 | |
| 510 to 3060 |
| Stiffness to Weight: Axial, points | 13 | |
| 14 |
| Stiffness to Weight: Bending, points | 24 | |
| 26 |
| Strength to Weight: Axial, points | 28 to 34 | |
| 29 to 52 |
| Strength to Weight: Bending, points | 24 to 27 | |
| 25 to 37 |
| Thermal Shock Resistance, points | 25 to 31 | |
| 16 to 29 |
Alloy Composition
| Carbon (C), % | 0.85 to 1.0 | |
| 0.12 to 0.25 |
| Chromium (Cr), % | 0 | |
| 16.5 to 18.5 |
| Iron (Fe), % | 98 to 98.6 | |
| 62.6 to 68.1 |
| Manganese (Mn), % | 0.6 to 0.9 | |
| 14 to 15.5 |
| Nickel (Ni), % | 0 | |
| 1.0 to 1.7 |
| Nitrogen (N), % | 0 | |
| 0.32 to 0.4 |
| Phosphorus (P), % | 0 to 0.040 | |
| 0 to 0.060 |
| Silicon (Si), % | 0 | |
| 0 to 1.0 |
| Sulfur (S), % | 0 to 0.050 | |
| 0 to 0.030 |