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SAE-AISI 1090 Steel vs. S38815 Stainless Steel

Both SAE-AISI 1090 steel and S38815 stainless steel are iron alloys. They have 62% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1090 steel and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 280
190
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11
34
Fatigue Strength, MPa 320 to 380
230
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
74
Shear Strength, MPa 470 to 570
410
Tensile Strength: Ultimate (UTS), MPa 790 to 950
610
Tensile Strength: Yield (Proof), MPa 520 to 610
290

Thermal Properties

Latent Heat of Fusion, J/g 240
370
Maximum Temperature: Mechanical, °C 400
860
Melting Completion (Liquidus), °C 1450
1360
Melting Onset (Solidus), °C 1410
1310
Specific Heat Capacity, J/kg-K 470
500
Thermal Expansion, µm/m-K 12
15

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
19
Density, g/cm3 7.8
7.5
Embodied Carbon, kg CO2/kg material 1.4
3.8
Embodied Energy, MJ/kg 19
54
Embodied Water, L/kg 46
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 91
170
Resilience: Unit (Modulus of Resilience), kJ/m3 730 to 1000
220
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 28 to 34
22
Strength to Weight: Bending, points 24 to 27
21
Thermal Shock Resistance, points 25 to 31
15

Alloy Composition

Aluminum (Al), % 0
0 to 0.3
Carbon (C), % 0.85 to 1.0
0 to 0.030
Chromium (Cr), % 0
13 to 15
Copper (Cu), % 0
0.75 to 1.5
Iron (Fe), % 98 to 98.6
56.1 to 67
Manganese (Mn), % 0.6 to 0.9
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0 to 0.040
0 to 0.040
Silicon (Si), % 0
5.5 to 6.5
Sulfur (S), % 0 to 0.050
0 to 0.020