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SAE-AISI 1095 Steel vs. 384.0 Aluminum

SAE-AISI 1095 steel belongs to the iron alloys classification, while 384.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1095 steel and the bottom bar is 384.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 270
85
Elastic (Young's, Tensile) Modulus, GPa 190
74
Elongation at Break, % 10 to 11
2.5
Fatigue Strength, MPa 310 to 370
140
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
28
Shear Strength, MPa 400 to 540
200
Tensile Strength: Ultimate (UTS), MPa 680 to 900
330
Tensile Strength: Yield (Proof), MPa 500 to 590
170

Thermal Properties

Latent Heat of Fusion, J/g 240
550
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1450
580
Melting Onset (Solidus), °C 1410
530
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 47
96
Thermal Expansion, µm/m-K 12
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.6
22
Electrical Conductivity: Equal Weight (Specific), % IACS 11
69

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
11
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 1.4
7.4
Embodied Energy, MJ/kg 19
140
Embodied Water, L/kg 45
1010

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 63 to 84
6.9
Resilience: Unit (Modulus of Resilience), kJ/m3 660 to 930
190
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 24 to 32
32
Strength to Weight: Bending, points 22 to 26
37
Thermal Diffusivity, mm2/s 13
39
Thermal Shock Resistance, points 22 to 29
15

Alloy Composition

Aluminum (Al), % 0
77.3 to 86.5
Carbon (C), % 0.9 to 1.0
0
Copper (Cu), % 0
3.0 to 4.5
Iron (Fe), % 98.4 to 98.8
0 to 1.3
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.3 to 0.5
0 to 0.5
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
10.5 to 12
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.35
Zinc (Zn), % 0
0 to 3.0
Residuals, % 0
0 to 0.5